Happy Concrete Slab Day!

It's 7:20pm and the concrete guys have just finished up!  The poor guys were working out in the dark and cold for the last few hours.  K helped them through the day, but they did the finish work alone.

This is the picture K sent me in a text at 2:15 today:

"Check it!"

It was probably about 30 degrees in the early evening when they were working.  And once the sun dropped out of the sky, the guys were working in the dark by truck headlights, work lights, and little LED headlamps.  Pretty amazing stuff.  I watched them from the patio door.

 

Now they're putting the insulated blankets on the slab, and they'll let it cure overnight.  K will cut lines into the slab tomorrow. 

K is EXHAUSTED.  She worked this morning at 7am, then left at 11:30 to come home and help with the concrete.  She's overtired, but still thrilled.  I can't wait till she's done with the cuts tomorrow, and then the relief can really set in.  Already tonight, she got excited for a moment -- "All the boring stuff is done, and now comes the fun stuff!  The framing!"  And she means it -- framing is her absolute favorite.  And this time she'll be building something that will belong to her, to us.

Speedy Inspection

Yesterday when I got home from work, K had great news!  It had been pouring rain yesterday, so she had a rain day at work at around noon.  She called the inspector again about our concrete form, and said 'Hey, I know it's last-minute, but I'll be at home today if you can come by.'  And it turns out that the inspector could!

It was also a good thing that K was home when the inspector came by because she (the inspector), had questions about our lot.  Since it's such a weird shape, she wasn't expecting the markers to be where they are.  But K was there to point them all out to her and they got the inspection done quick and easy!

So now back to bids from concrete crews.  A few months back, when we were optimistic about the project going quickly, K had posted an ad on Craigslist and got a handful of good responses.  This was a few months back, however, and concrete companies are busier in the summer.  Now that it's late fall, her new ad got a flood of responses and the bids were much lower!  She'll probably save at least a couple hundred dollars having the slab poured now, versus in the summer.  That's comforting, considering how frustrated and apprehensive this project has made her feel. 

She's hoping to line someone up for Friday, so we very well could have a slab done by next week!

Finished Prepping For The Slab

Lucky for us, this weekend was gorgeous!  We were able to get so much work done for the slab, and now it's all prepped and ready for inspection and pouring the concrete.

Started out with me taking a trip to the rental place to get the plate compactor/tamper, again.  Since the one didn't work well last time, we got a credit for another use.  This time the machine worked like a champ.

We put down all the rock and soil that we had, and got it compacted really well.  K dug trenches all along the sides of the form.  She's making a reinforced slab, so it can carry the weight of the garage and hopefully won't crack too much in the future.

In this picture, you can see that we really had to build up the left side of the garage floor to keep it level.  The ground slopes quite a lot in the back yard, so we dug down the right side a bit, but still really had to add to the left side.  The floor does slope to the front just a little, and the driveway will slope down to meet the existing asphalt.

The next step was to add a layer of poly as a vapor barrier.  The garage will be heated with some kind of space heater, and the poly will be there to help keep moisture from seeping up from the ground into the concrete slab.

It was a windy day, but we got the three long sheets of poly stapled to the sides of the form and taped along all the seams.

Next was the rebar, and we did this mostly in the dark, so I only have one photo.  K put rebar posts into the ground every few feet, and then we connected two rows of rebar to those posts, horizontally.  These will give strength and structure to the thicker sides of the slab.

It was pretty chilly by the time we were working on the last of the rebar, but we got it done.  K covered up the whole thing with tarps again last night, and this morning she called the inspector to see about getting it looked at.

Really, really hoping we can get that slab poured this week or next.  It will be a big load off K's mind to have that done before the cold sets in.  And then she can work on her plans for the building and materials, and take her time.  If the cold and snow holds off, maybe she will start building this year.  And if not, she will be good and ready by the spring.

Rock & Bobcat

Yesterday we got some work done in the prep for the concrete slab, but not nearly as much as we'd hoped -- because it rained!  Wet ground is much easier for bobcat tires to sink down into.

K got everything organized right in the morning -- rented a bobcat and a plate tamper, and arranged for the delivery of a bunch of Class 5 rock.  She had gotten the 3rd side of the form built within the last couple weeks, so now we needed to level and compact the ground that will be beneath the concrete slab.  The Class 5 rock was to be put on top of the soil -- it compacts together very tightly and makes a strong, dense layer.

Delivery of the Class 5 rock

K was zooming all over in the bobcat, using the shovel to scrape down the dirt.  It was a fairly small bobcat, kinda light, so it didn't quite have enough weight to really move the dirt without a few passes.  But once the rain started, the thing really sunk into the ground and the tires made deep ruts.  So I suppose it's better that it wasn't a heavier model.

Another glitch was that the plate compactor/tamper quit on us fairly early in the day.  It was working for a bit, but then the engine was quitting and wouldn't restart.  I got quite a bit of the rock compacted, but as the rain continued and the bobcat drove over it again, a bunch of the rock got churned into the ground.

Right before the compactor quit and the rain got heavier

It was a very long, grueling day.  I have no pictures from later in the day, because we were trying so hard to just get done.  We finished in the dark, after we used all the rock, and were very frustrated with our progress.   Poor K was beYOND annoyed.

Luckily, we're getting a credit from the rental place on the tamper, so we can continue and hopefully finish up in the next couple weeks.

Concrete Form Day 2

Late start on the concrete form today, because it rained again.  Quite a bit, actually, in the early afternoon.  Eventually, we ran over to Home Depot to get some more wood for the remaining sides of the form.  As soon as we got back home we started working on the back side of the form.  One of the boards that looked pretty straight in the store was actually giving us quite a bit of trouble -- too much bowing and twisting.  We worked until it was dark, and then K brought a work light outside so we could keep going.

The lights behind the trees are a train going by  

It was actually kind of fun once I got a sweatshirt on to keep warm.  We had the radio on, lots of good tunes, and I was dancing around whenever I needed to warm up.  K was determined to get that side done tonight, and we did it!  Eventually got things all straight and square.  Should make the other two sides easier to complete.

So... one side of the form per week, so far.  Plus leveling some of the dirt and adding the gravel and rock after that...   Means we'll be ready to pour the concrete in, like, November?  

First Baby Step of the Garage

First chance we get to start on the garage, and it rains on us.

K took this week off work, mainly to figure out the garage situation/start on the project, and partly to just get a break from her extremely busy job.  I took today off work, because my bosses were out of town, my work was a little slow, and I figured I could help K for the day.

It was kind of a gloomy day, and then when we got started in the afternoon, it rained.  Off and on for a while, and then eventually it was just sprinkling.  We each put on one of K's work rain jackets and kept going.  We got started on making the form for the concrete slab, and got one side completed.  It's a lot more work than you might think -- each corner needs to be square, each board that you use probably has some bend to it so you have to make it level and straighten any bowing.  LOTS of tweaking.

Finished the one side in the dark.  Then looked at and thought, Wow, that's it?  There's so much left to do!